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Patch Resources & Guides

Guides that make ordering easier: which patch type fits your use, which backing fits your garment, standard sizes, and how to apply an iron-on patch.

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Which Patch for Which Use

Embroidered: logos and uniforms

The all-rounder. Choose it for company logos, team badges, and uniform programs.

Woven: small text and labels

The detail choice. Choose it when lettering is tiny or the artwork has fine lines.

PVC: outdoor and tactical

The tough choice. Waterproof rubber for gear, workwear, and outdoor brands.

Chenille: schools and varsity

The classic choice. Raised fuzzy texture for letterman jackets and athletic programs.

Leather: hats and premium brands

The premium choice. Pressed or engraved leather for hat programs and heritage labels.

Printed: photos and gradients

The photo choice. Full-color printing when your artwork is a photograph or has gradients.

Metflex: metallic shine

Thin metallic material for caps and sports shirts when the design needs a metallic finish.

Size Guide

Measure your design at its widest and tallest points. Patch size is quoted as width by height in inches.

Hats

Most hat patches run 2 to 3 inches wide and up to 2 inches tall.

Left Chest

Uniform and logo patches usually run 3 to 4 inches.

Jacket Backs

Large statement patches, often 8 inches and up, sized to the garment.

Iron-On Instructions

Press with a heat press or household iron on the cotton setting, firm pressure, for about 30 seconds. Let the patch cool fully before checking the bond. For garments that will be washed often, sew-on or Velcro lasts longer.

Backing and Border Options

Every patch type can be finished with the backing and border that fits how it will be used.

Backings

Sew-on

The classic choice for a durable, permanent attachment. Stitched around the edge, it holds on uniforms, jackets, and bags for the life of the garment.

Iron-on

A heat-activated film on the back. Press it on in under a minute with a heat press or household iron. Secure, long-lasting adhesion on flat garments and hats.

Peel and Stick

A self-adhesive back for events, name badges, and temporary placement. Affordable and convenient, no heat or sewing needed.

Velcro

Hook side on the patch with the loop panel included. Swap patches on tactical gear, bags, and uniforms whenever you like.

Borders

Merrowed Border

A thick, raised, rounded wrapped edge. The classic finish that protects the patch from fraying and frames the design cleanly.

Embroidery Border

Thread stitched right to the edge of the shape. Precision cutting gives clean, modern lines, ideal for custom shapes.

Laser-Cut Border

A smooth, sealed edge with a subtle sheen. Clean and elegant, best for detailed or delicate outlines.

Also available on request: magnetic backing, and plain no-backing for sewing into garments and labels. Tell us the garment or surface and we will match the backing. See the full guide on the .

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